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In December 1985, Boeing decided to offer a 737 twin jet with
a 10-foot (290-cm) fuselage stretch
that would add three more seat rows, or 18 more passengers in
six-across when compared to the
earlier -300.
Boeing engineers had been studying a larger 737 for a number of
years - one with a fuselage
lengthened just enough to bring capacity to about 145 seats in
mixed-class service. Airlines
operating the -300 model had been pleased with its low fuel consumption
and high dispatch
reliability, and urged the development of an airplane with slightly
more capacity, but one which
would blend easily into existing fleets of 737s.
Airlines especially liked the fact that the 737-400 is a straightforward
derivative of the 737-300 so
that -300 pilots could be cross-qualified. Flight crews who can
operate both a -300 and -400 give
airlines great flexibility in scheduling and subsequent savings
in fleet operations.
The -400 was formally launched in June 1986 to augment the fleets
of carriers needing more
capacity to meet traffic growth. Roll out of the first 737-400
was Jan. 26, 1988. Following an
eight-month flight test program, first delivery was Sept. 15,
1988, to kickoff customer Piedmont
Airlines.
The -400 twin jet retains basic systems commonality with the -300.
Thus, it is a short-to-medium
range airliner with increased passenger seating, low noise levels,
low fuel consumption and high
dispatch reliability.
Apart from the longer fuselage, other changes from the 737-300
are engines of slightly higher thrust,
strengthened wing components and landing gear and the environmental
control system (the airplane's
"air conditioning") is enlarged to handle higher passenger loads.
The airplane is 119 ft. 7 in. (36.4
m.) long with a tail height of 36 ft. 6 in. (11.1 m.) and wingspan
of 94 ft. 9 in. (28.9 m.).
The engines which power the -400 are the CFM56-3B2 built by CFM
International, a company
owned by General Electric of the U.S. and Snecma of France. The
-3B2 engine is a
high-bypass-ratio power plant rated at 22,000 lbs. thrust and
offers a 19 percent fuel burn
improvement over engines powering early models of the 737 and
727. The quietness of takeoffs is
surprising - generally the takeoff noise cannot be heard outside
of the airport boundaries. Much of
the noise reduction and low fuel consumption of the 737-400 is
due to this superior engine.
Other advances in the 737-400 stemmed from basic design.
During development work on the airplane, Boeing kept as a goal
long service life and low
maintenance, as well as elimination of any excess weight in the
airplane. The latest aluminum alloys
are used in the structure, along with increased carbon composite
parts. A special program of
corrosion prevention is designed to assure customers that the
airplane will maintain its original
structural soundness in any operating environment.
Some operators fit additional seats into the 737-400. The basic
U.S. configuration is 146 seats
(138 economy with 32-inch (800 mm) pitch between seats and 8
first class at 36-inch (900 mm)
pitch). Other options include 159 all-economy seats at 32-inch
(800 mm) pitch, and an
inclusive-tour layout of 168 passengers at 30-inch (750 mm) pitch.
No matter which seating arrangement is chosen, passengers benefit
from the 737-400's roomy
interior with large overhead stowage bins for carry-on baggage
and a 20-inch (500 mm) center
aisle.
With the longer fuselage, airlines gain larger cargo areas. With
a total usable cargo volume of 1,373
cu. ft. (38.9 cu. m.), the 737-400 still offers a freight hold
accessible from the ground without
ladders.
The basic airplane gross weight is 138,500 lbs. (62,820 kg.),
with an optional high-gross-weight
version of 150,000 lbs. (68,040 kg.). Fuel capacity is 5,311
gals. (20,105 L.).