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MB5 TECH CENTER
Parts Microfiche Online HERE!
With part # and all dealer microfiche images
Click Here!
The Honda MB5 Headlight fix!
Craig has a new fix for the Honda
MB5 headlight, it looks and fits like stock and is a sealed beam, plugs right
in! They are $90 plus shipping. He will usually have one in stock, but may
require a couple extra days if he is out. Email him here. He will be accepting
Paypal to this address, Email Craig
Battery and Headlight issues, check out the How-To
page.
Perk LLC
The place to get hard to find parts, discontinued parts and European parts in
the USA.
He has the ignition switches, headlights, etc.
So you want to make your MB5
faster?
Well first of all, I would like to state that if
you live in the USA, there are no aftermarket parts available for the MB5 in the
USA. Perk LLC is the only one I know of in
the USA (Indiana) that is importing parts, he has a bunch of stuff in stock.
You can get: 1) pipes 2)reeds 3)carbs, 4)50cc & 70cc cylinder kits
5)re-gear the chain drive, etc.
If you want to get real fast, you need porting, matched pipe, larger carb, and
re-geared sprockets.
But how fast can you really get a 50cc bike going? Go as big as you want. Have
fun!
Making your MB5 faster!
I have learned how to make your MB5 faster, without
importing European parts, just go down to your local Honda dealer or
salvage yard. A Honda 1980-82 CR80 (air cooled) has some parts that bolt on and
some that require slight modification
6-speed tranny - The CR80 (80-82) 6-speed tranny will fit right into your
MB5 cases, you must use the all the gears, shafts, washers, shift drum, shift
forks, etc.
Big Clutch - UPDATE The CR80 clutch is a 4 fiber plate/3 metal plate clutch that
also bolts in (MB5 has a 3 fiber/2metal plate clutch). From the CR80, you only
need to use the outer hub and one more fiber and steel plate, but I highly
recommend you replace all the plates as a set.
The inner hub, basket, springs, and plates are the same as the MB5.
80cc Cylinder. - The CR80 cylinder can work, but does require a good
amount of modification. This modification is only for those mechanically
inclined. You use the CR80 cylinder (cyl), base and head gasket, but use
the MB5 head. The transfer ports on the MB5 cases are not big enough to accommodate
the CR80 cyl., so you have to weld on more aluminum around the side of the cyl
mounting on the cases. You would know what I mean if you lay to CR80 base gasket
on the MB5 cases. Plus you must weld on aluminum behind the flywheel on the left
and above the crankshaft gear on the right. This must be done because when you
grind away the material to match the transfer ports of the CR80 cases the area
is too thin so you must add material. The best way is to have CR80 cases next to
you when you do this mod., so you can match them the best. You must use the CR80
crankshaft/rod assembly because of differences in the rod, don't worry, it is a direct swap. Then use the CR80 cyl
studs. You will need to modify the MB5 head for the bigger bore, this will need
to be done on a lathe so you can reshape and expand the combustion area, easily
done on a lathe. Then, put your motor together and drill a new head stay hole in
the frame, this is pretty easy. Use the CR80 reeds, intake and carburetor. You
will need a pipe to match the power, either use the stock CR80 pipe, cut,
rotate, weld and make it fit, or if you are 2-stroke tuner, make your own pipe
for the power you want. Greg, the guy that did this mod said with the CR80 cyl,
carb, and a custom pipe said 70 mph, and wheelies in the first 2 gears!
- What won't work:
The CR80 head won't work, no head mount, you'll need the
modified MB5 head.
The MB5 cyl studs are too short and base/head gaskets are
wrong size, use the CR's.
The MB5 crankshaft/rod assembly, must use CR's, it is a easy
direct swap
The MB5 reeds, intake and carb are different than the CR80,
won't work, use the CR's.
Stock MB5 pipe won't work, wrong mount, wrong size, wrong
power, all wrong for 80cc
The CR80 complete motor will NOT bolt directly into the MB5 frame,
but you can custom
mount it in there, better yet, use a bigger and better motor
if you are going to do a swap.
If you have more questions, feel free to email me dallas,
or even better, email Greg, the man who has
done these mods. (his old MB5 with these mods is pictured in the pics section,
the one with the Porsche symbol in the background)
All info used by permission of Greg M.
1982 Honda MB5 (USA) Repair Manual Tear-Down Images
Alternator
Balancer
Carburetor
Cylinder
Front Wheel/Suspension
Gearbox
Clutch/Kickstarter
Rear Wheel/Suspension
Wiring Diagram
(Simplified Version)
Wiring Diagram
(Technical Version) Caution: 151 KB
MB5 Specifications - go
here
If you have something that would fit on this
page, please e-mail me now!
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